Small Business Deep Dive Series – Post #2
Learn how to start a successful print-on-demand business from home in India. Setup tips, COD challenges, supplier strategy & marketing insights included.

Introduction: A Business That Feels Easy… Until It Isn’t
Print-on-Demand (POD) looks like the dream business: no inventory, no logistics, and creative freedom. You design t-shirts, mugs, phone cases — and someone else prints and ships them when a customer places an order.
But here’s the reality most creators discover too late:
If you don’t offer Cash on Delivery (COD), you’ll lose 70% of your Indian customers. But if you do offer COD, returns will eat into your profits.
Also, popular POD platforms take a big cut, and unless you market smartly, your amazing design may never get seen.
So, let’s dive into what this business really involves, how to make it profitable, and what traps to avoid.
What is Print-on-Demand (POD)?
POD is a business model where products are manufactured only after an order is placed. You upload your design to t-shirts, mugs, or other items. Once a customer buys, your POD partner prints the item and delivers it.
Your role is to:
- Choose products and designs
- Market your store/brand
- Manage customer experience
It’s an online-first, creator-driven, low-risk business — if done the right way.
Real Startup Costs & Earnings
Item | Estimated Cost (₹) |
---|---|
Branding (logo, designs) | ₹1,000 – ₹3,000 |
Domain & Website (optional) | ₹2,000 – ₹4,000/year |
Sample products (for testing) | ₹500 – ₹2,000 |
Ads & Marketing | ₹3,000 – ₹10,000 |
Start with ₹5,000–₹10,000
Expect monthly profits of ₹5,000–₹25,000 in initial 3–6 months (with effort)

Why COD is Necessary — and Risky
In India, over 65–75% of online orders come via Cash on Delivery. If you don’t offer COD, you’ll miss most of your market.
But here’s the problem:
Issue | Impact |
---|---|
High return rate | 15–30% orders returned (some unclaimed) |
You pay delivery charges | Even on returned products |
Loss of packaging, margin | No sale, but full cost incurred |
Example: If a t-shirt costs you ₹400 and you sell it for ₹699 with COD:
- Order placed → Product shipped
- Customer refuses to accept
- Delivery cost (₹80–₹100) + product loss = ₹400+ loss on one return
Solution:
- Offer prepaid discounts
- Use RTO insurance or partial payment COD models
- Track return-prone pincodes and block them
Platform vs Local Supplier: The Margin Dilemma
Most beginners use platforms like:
These are easy to set up, but come with higher base costs and lower profit margins.
Scenario | Average Profit per Product |
---|---|
Printrove/Online POD platform | ₹100–₹150 |
Local Supplier (no platform fees) | ₹200–₹300 |
A Better Strategy:
- Tie up with a local printer near your city
- Keep a small stock of blank t-shirts/mugs
- Get them printed only when order comes
- You or a delivery partner handles shipping (via Shiprocket or India Post)
This hybrid model gives:
- Better quality control
- Higher profit margins
- Faster delivery for local orders
Product Selection: The Game Changer
Not every product works. Most people blindly start with t-shirts — and face huge competition. Product selection can make or break your POD business.
How to Choose the Right Product:
Criteria | Tips |
---|---|
Niche relevance | Does it solve a problem or express identity? |
Everyday utility | Will they use it daily or gift it? |
Lightweight to ship | Avoid heavy or fragile items initially |
Personalization option | Can you offer names, quotes, or dates? |
Product Ideas That Work in India:
- Printed tote bags for women
- Coffee mugs for dog lovers
- Sipper bottles for gym lovers
- Cushion covers with Indian quotes
- Stationery kits for students
Start with 3–5 categories and test what sells
Digital Marketing – Your Business Lifeline
You can’t make sales if people don’t discover your store. Digital marketing is not optional — it’s your core business activity.
Platforms You Should Focus On:
Platform | Use Case |
---|---|
Build brand presence, post reels/stories | |
Join groups, target by interest/location | |
YouTube Shorts | Product teasers, behind-the-scenes |
WhatsApp Business | Broadcast offers to loyal buyers |
Google Ads | Search visibility (for specific product types) |

How to Start Marketing:
- Start an Instagram brand page
- Post daily reels, memes, and designs
- Use carousel posts to showcase new collections
- Offer COD + first-order discount
- Collect reviews and repost them
Cost of Paid Ads (Basics):
Platform | Budget Range | Tip |
---|---|---|
Instagram/Facebook | ₹300/day and up | Target interest + age group |
Google Ads | ₹500–₹1000/day | Use for keyword-based searches |
Influencer Deals | ₹500–₹5000 | Target nano-influencers |
Start with organic, then scale with paid once you know what sells

Pros & Cons – Real Edition
Pros | Cons |
---|---|
Low startup cost | High competition, low visibility without marketing |
No inventory needed | High return rates in COD mode |
Creative control over design | Poor profit margins with known platforms |
Great for homemakers, students | Need consistent content and customer handling |
Highly scalable with niche focus | Refunds, exchanges reduce profit predictability |
Who Should Start This Business?
Great for:
- Students, homemakers, creative freelancers
- Anyone who enjoys design, niche branding, and social media
- Low-capital online business seekers
Avoid if:
- You expect passive income without effort
- You can’t deal with customer returns or complaints
- You’re not willing to learn basic marketing
Case Study: How A Local Supplier Increased Profits
Neha, a 31-year-old from Mumbai, started “Bollywood Vibes” POD brand. Initially, she used Blinkstore — but profit per sale was only ₹80–₹120.
She switched to a local supplier in Andheri, bought 50 blank t-shirts upfront, and got custom prints only when needed. She also handled shipping via Shiprocket.
Her profit increased to ₹240 per t-shirt, and delivery became faster — helping her reduce COD returns. Within 4 months, she crossed ₹70,000 in revenue.
Final Thoughts: POD is Real Business, Not a Shortcut
Print-on-Demand is one of the best beginner-friendly businesses in India — but it’s not passive, and not a guaranteed success.
You need:
- A focused niche
- Good product selection
- Strong supplier strategy
- Digital marketing hustle
- Clear refund/return handling plan
If you treat it like a real business (and not a casual side gig), it can become a long-term income source that scales.
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